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8 Reasons Why Removable Jackets Are Essential for Oil, Gas & Energy Safety

Published 18th November 2024

Process Plant where flexible jacketing systems will be reuqired

Introduction to Removable Jacketing Systems

In the inherently risky environment of oil and gas operations, where hazards range from potentially accidents to extreme temperatures, the adoption of removable jackets is not just beneficial—it's a necessity. These systems are designed to offer comprehensive safety solutions that safeguard both personnel and equipment in some of the industry's most challenging conditions.

By providing passive fire protection, thermal insulation, or acoustic insulation, removable protection systems play a crucial role in mitigating risks and enhancing operational integrity. We supply these removable flexible systems through our in house brand, Ancloz Engineering. This article uncovers the top reasons why these systems are indispensable for maintaining safety and efficiency in the oil and gas industry.

Ancloz Armourflex Removable PFP on an FPSO topside module

Passive Fire Protection: A Shield Against Flames

Jetfire and Hydrocarbon Fire Resistance

Oil and gas facilities are particularly susceptible to jet fires and hydrocarbon fires, which can escalate rapidly, reaching temperatures that can cause catastrophic damage. Passive fire protection (PFP) systems are engineered to withstand these extreme conditions, providing critical time for emergency response measures and ensuring the structural survival of vital equipment. The ability to resist such intense heat is a testament to the advanced materials and design philosophies that underpin these systems. Our flexible removable PFP jackets, Ancloz Armourflex, provides high level protection that meets the jetfire and hydrocarbon fire requirements stipulated in most if not all onshore and offshore projects.

Ancloz Armourflex Removable PFP undergoing testing

Materials and Technologies Behind Fire Protection

The efficacy of Removable PFP jackets against fire is largely due to the innovative use of materials and technologies. These systems employ advanced fire-resistant fabrics and composites that can endure severe heat and flame exposure while maintaining structural integrity. Furthermore, steps have been taken to ensure that water ingress is reduced, and that there are additional weather protection mechanisms in place. Given the nature of these materials, our Ancloz Armourflex PFP jackets are tailored to suit any site condition, to whatever you may need.

Thermal Insulation: Beyond Protecting Personnel

Benefits of Thermal Insulation

Beyond the immediate threat of fires, the oil and gas industry contends with the dangers posed by extreme temperatures. Thermal insulation in removable insulation blankets serves a dual purpose: it prevents thermal energy transfer, protecting personnel from heat-related injuries, and it minimises energy loss, enhancing operational efficiency and saving costs. This insulation capability is crucial for maintaining safe touch temperatures on equipment surfaces and for ensuring that thermal energy is utilised where it's needed most.

Ancloz Androflex Removable insulation protection a 32” Valve

Energy Conservation Strategies

Energy efficiency is a significant concern in oil and gas operations, not just for cost management but also for environmental sustainability. By effectively reducing heat loss, removable insulation covers contribute to lower energy consumption and reduced greenhouse gas emissions. Ancloz Androflex Removable insulation covers provide such insulation that can reduce energy loss up to 90%, saving thousands in operating costs annually.

Acoustic Insulation: Creating a Quieter Workplace

How Acoustic Insulation Works

The cacophony of noise on oil and gas sites can pose serious risks to worker health, impairing communication and potentially leading to hearing loss. Removable Acoustic Insulation mitigates this issue by absorbing and dampening sound produced by noisy equipment, thus lowering noise levels and enhancing the overall work environment.

Ancloz Audioflex Removable Acoustic Insulation deployed on multiple flanges on an LNG Module

Applications in Offshore and Onshore Installations

Removable Acoustic Insulation Covers are versatile enough to be tailored for both offshore rigs and onshore processing facilities, each with its own set of acoustic challenges. Whether it's the roar of machinery on a platform or the hum of processing equipment in a refinery, these systems are designed to provide effective noise reduction that meets the specific needs of each setting. We worked through Ancloz Engineering to develop our own range of Removable Acoustic Insulation Blankets, Ancloz Audioflex. They can be customised to your needs to reduce decibel levels of equipment producing loud machinery noise.

Innovations in Removable, Flexible Protection Systems

Recent Technological Advances

Recent Technological Advancements in the fire protection, thermal insulation and acoustic insulation business

The landscape of removable protection systems is continually evolving, driven by technological innovation and the pursuit of better safety solutions. Ancloz Engineering continuously looks to incorporate technology in our manufacturing processes to speed up production and reduce waste, and also in our research and development. Our focus at Best Technology is you, the customer. Our research and development not only allows us to penetrate new markets with this removable jacketing technology, but also reduce costs and fabrication time, benefiting our clients.

Future Trends in Safety and Protection

As the oil and gas industry looks forward, the importance of removable, flexible systems in ensuring operational safety and efficiency will only increase. Be it for PFP insulation, thermal insulation, or acoustic insulation, there will always be a need for these removable insulation blankets.

Conclusion

Flexible, removable insulation blankets represent a critical investment in the safety and sustainability of the oil and gas industry. By providing comprehensive defence against fire, thermal, and acoustic hazards, these systems play an indispensable role in protecting personnel, preserving equipment, and ensuring the continuity of operations. As the industry continues to evolve, the integration of advanced materials, technologies, and innovative design approaches will ensure that removable insulation jackets remain at the forefront of safety solutions. Best Technology remains at the forefront of this industry, along with Ancloz Engineering, and we strive to provide the best solutions to you with exceptional customer service. Contact us at besttech@besttech.com.sg or call us at +6567475688 today.

 


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